2 to 1 for stainless 1 to 1 for carbon steel 0 75 to 1 for aluminum.
Punching sheet metal thickness.
The punch force required to punch a piece of sheet metal can be estimated from the following equation.
Most of the sheet metal cutting processes discussed can be performed.
A deflecting punch requires more tonnage to break through the material and again increases distortion.
If punching one square hole in the 3mm thickness low carbon steel plate side length 20mm you will get.
You will see from our cnc punch tooling tables that we have a range of die clearances to cover sheet metal materials from 0 4mm thick up to 5 0mm thick.
The thickness of the metal being punched thicker metal is harder to punch neatly.
Generally capabilities of of 0 9mm 20mm in thickness are able to be manufactured from sheet 3mm or plate 3mm but this tolerance depends mainly on the part.
F 0 7 t l u t s displaystyle f 0 7tl uts where t is the sheet metal thickness l is the total length sheared perimeter of the shape and uts is the ultimate tensile strength of the material.
Punch force kn 80 x 3 x 0 3447 82 728 kn convert into tonnage.
The difference is that sheet metal is under 1 4 inch 6mm in thickness while plate metal is thicker.
Shear strength 0 3447kn mm 2.
Gauge sheet steel.
1 2893 7 3 2812 7 1 2 2576 6 5 2656 6 7 3 2391 6 1 2294 5 8 2500 6 4 4 2242 5 7.
Typically ironworkers are used for thicknesses greater than 1 8.
Sheet metal punching via ironworker is a slow process.
Perimeter 20 4 80mm.
82 728 kn 9 81 8 43 ton.
In fact we only use this machine in cases of very small lot sizes or when a part is already welded together.
This is because the stripping action of the punch coming out of thin materials causes the sheet metal to deform.
When considering sheet metal thickness a single sheet with punches holes is a good rule of thumb.
The die clearance ideally increases as thicker sheet metal is punched but in practice some standard dies can be used for a range of materials.
And the type of metal being punched harder metals are more difficult to punch.